Forklift Attachments Berkeley - Many different jobs would be impossible without the help of forklift attachments. There are numerous forklift attachments that make jobs faster and safer to complete. Forklift operators require training for each attachment they will be using as well as their general forklift training.
Many hydraulic and non-hydraulic forklift attachments are available. They offer numerous benefits by decreasing man-power, employee accidents, fuel consumption, damage to stock and time.
Equipment Considerations
Forklift attachments can be switched out to replace existing attachments or may be used on machines that don’t currently have one. There are many equipment factors to consider prior to adding or replacing any forklift attachments. Considerations include the carriage type, the forklift model, the capacity of the forklift and the number of hydraulic functions used to power the features of the attachment.
Failing to take these aforementioned factors into consideration can create extra safety hazards and risks for the operator, the forklift, its’ attachments and the stock. There are further safety issues to take into consideration which can be discussed in more detail below.
Forklift Rating and Re-Rating
Manufacturers give forklifts a lift capacity rating that needs to be considered and adjusted when adding or changing forklift attachments. There are calculators available online from forklift attachment manufacturers to estimate each attachments particular lifting capacity. Accurate lifting capacities are only available from the forklift manufacturers.
The first step before installing any attachment is to get in touch with the authorized local forklift dealer to request that that forklift brand is re-rated accordingly with the attachment. There will be a new specification plate that is factory authorized once the forklift manufacturer has re-rated the machine. The newly upgraded specification plate will replace the original plate and needs to be installed showing the new forklift rating.
Equipment Upgrades
It is vital to note when working with forklift attachments the equipment’s hydraulic function consists of a forklift valve that has a lever located near the operator which creates two areas for pressurized hydraulic passages for oil. While not all forklift attachments are hydraulic, hydraulic attachments often include more features than the forklift has valves. In these instances, one or more valves need to be added. There are numerous ways a valve can be added. The manufacturers of forklifts create accessories to simplify hose and valve routing. There are plenty of labor and parts involved which can be costly enough to make this an impractical solution. Another possibility is to install a cable reel, solenoid valve and hose to divert oil from an alternate location. Unfortunately, hose and cable reels can sometimes block the operator's view and can be easily damaged. Kits are available that rely on a solenoid valve and certain hoses to transform the reinforced braid to additionally function as an electrical conduit. Since these hoses replace existing forklift hoses, they remain safe from external damage while maintaining clear vision for the operator.
Safety Considerations
Prior to fitting any type of forklift attachment, proper training must be obtained. An operator must be competent in the fitting, operating and removal of the attachment.
Two important safety factors must be considered before the use of any forklift attachment.
The nominal load rating will be reduced on the forklift once any attachment is applied. The nominal load rating is computed with a stock fork carriage and forks. However, the actual load rating may be substantially lower.
Using any type of forklift attachment will affect the center of gravity on the machine. The forklift’s stability will be reduced and this needs to be computed for safety. Since the attachment’s weight is prominent in front of the fulcrum point on the forklift, the operator needs to drive the machine as though it is partially loaded even before it is carrying a load. It is essential that operators travel slowly and make gentle turns when using any kind of forklift attachment. Check the forklift’s capacity to ensure that every attachment is listed on the data plate.
Specific safety checks must be made prior to using each forklift attachment. The attachment must be:
1. Appropriate for the specific forklift being used;
2. Appropriate for the specific load;
3. Attached correctly;
4. Properly locked; and
5. Permitted on the forklift’s data plate.
List of Common Forklift Attachments
A list of the most common attachments and their general uses are set out below. This is just a sample list of some of the most popular forklift attachments. As you will see, the large variety of attachments available have the capacity to greatly increase the efficiency of many jobs.
SIDESHIFTER:
The operator can manipulate the forks laterally with a sideshifter. This allows for easier load placement without having to move the entire forklift.
FORK POSITIONERS:
The fork positioners adjust for different loads by moving the forks together or apart in relation to each other.
DIMENSIONING DEVICES:
Dimensioning devices feature cargo dimensions useful for creating better efficiency in trucks, trailers and warehouses. This technology is often used alongside billing systems that monitor volume.
ROTATOR:
Assists in righting skids that have tilted, handling custom load requirements and quick unloading. Many attachments include a rotator feature.
ROLL AND BARREL CLAMP:
The roll and barrel clamp simplifies grasping rounded loads such as barrels. It has numerous pressure settings for handling fragile items with less damage potential. This attachment often has a rotate function to change the load from a vertical to a horizontal position.
CARTON AND MULTIPURPOSE CLAMP:
The carton and multipurpose clamp is for grasping loads with a squared shape. It also features pressure settings to handle bales, boxes and cartons.
POLE ATTACHMENTS:
Pole attachments are long metal poles in place of the forks. They are useful for picking up linoleum and rolled up carpet or similar items.
SLIP SHEETER OR PUSH-PULL:
Slip sheeter or push-pull attachment lets the operator move slip sheets with a clamping option instead of pallets. It can pull the slip sheet onto thin and wide metal forks to facilitate pushing or loading. The attachment variations include “Save,” where the slip sheet is removed to be used again or “Standard.”
DRUM HANDLER:
The drum handler is specifically designed to transport drums. It might feature arms to hold the drum or be a spring-loaded model to grip the top lid.
DRUM AND STORAGE BIN TIPPER:
Allows for quick transfer of loose or liquid contents in large containers.
MAN BASKET:
The man basket is a lift platform to allow workers to complete jobs with brackets and railings and safety harnesses.
TELESCOPIC FORKS:
Telescopic forks are used in warehouses that rely on stacking two pallets in the event one shelf is located behind another shelf with no aisle in between.
SCALES:
Enables operators to simultaneously weigh and transport pallets, eliminating the need to interrupt transport to travel to scales, and can be obtained in legal-for-trade weights for operations that bill by weight.
SINGLE-DOUBLE FORKS:
Allow movement of a single pallet or platform or two pallets side by side. With the correct attachment/s a single forklift can be used for multiple specialist materials handling tasks alongside normal lifting tasks, thus reducing the need for owning a specialist unit alongside a normal unit and the larger running and maintenance costs associated with multiple units.
SNOW PLOW:
Snow plows are used to remove snow and redistribute it; however, this attachment can be used with other loose kinds of material.
SKIPS:
Skips enable quick and safe waste removal to a skip or waste compactor. They may feature a bottom-emptying design or be a roll-forward model.
BOOMS AND JIBS:
Jibs and boom offer extended forklift reach for transporting loads that are stacked deep or high or that are suspended. There are reach-over, low profile, precision lifting and extendable length options.
Forklift Attachment PDF
